Journal 10/14/2015 prototyping

I used the 4 steel bar sliding hinge to draft a model that would lift and support a platform on a ramp.

20151015_135906

In AutoCAD, I had trouble defining the limitations of movement a multi-axis arm would have. In a meeting with my adviser, I learned that such properties and constrained can be designed in AutoCAD Inventor but learning an entirely new CAD program would be outside of the scope of my project, but it would still be interesting to learn.

20151009_14031720151009_140309  20151009_14024020151009_140214

The track had too much friction to function like I imagined it and it failed to move the platform into position without more points of constraint. What it did accomplish was creating a leg for vertical compression that would at least ensure that the platform rested in a fail safe arrangement should the pneumatic lose pressure.

 

 

20151015_135853 20151015_135858

The new track and platform builds upon the vertical legs and angled track design. The track has 2 parts, an incline that raises the platform just under the deck and a vertical lift that moves the platform to the level of the deck and places the arms into vertical compression.

I would like to have the arms set in such a way that it would lift the truck of the platform off of the bottom track when the arms swing into vertical, kind of like stilts.

Journal 9/27/2015 reverse engineering

 

 

The important parts of the sliding hinge are its points of articulation.

I used a PDF image to trace over a stock image of a hinge then I reference the drawing into autoCAD and made some measurements  to base a prototype off of.

Sliding Hinge PDF

I found it difficult to map the arcs of multiple axises as all the joints move relative to one another.

Ang Trapdoor10-02-15-Sliding Hinge

By using circles and arcs I as able to map where joints would be and should move.

 

Journal 9/18 test model

This is a model based on the sunroof cassette. The end of the track is level with the stage deck while the other end is lifted up with a set of levers.

Like the patents, this design uses the the same force that moves it forward to prop the arms up and change the angel  of the platform when it reaches the end of its track.

I still want to find a way to have a physical lock that can be done and undone by the same cylinder that move the platform. I want to have a structure that can remain safe should the pneumatic or hydraulic cylinder loses pressure.

20150917_12571920150917_125709  20150917_125726 20150917_125756 20150917_125805

Journal 9/14/2015 Research

9/14/2015

Researched patent designs and hinges for tilting sunroof.

Sunroof and moonroof patent designs and schematics. The sunroof already operates in a limited depth of the car body and changes plains to withdraw the cover to provide an opening. The same motion that lowers the sunroof arms will then pull the whole cassette back.

R736001R golf-mk4-982 golf-mk4-1011 images     US06224146-20010501-D00000

Trapdoor examples use hydraulic pistons and quick release latches.

    78236_door_lgSweeneyBackstagePhoto 017 EDITEDSliding hinges used in windows uses the same forward force that swings the window out  also moves it center. I want to adapt this design to have the whole arm slide on a track to prop the base of my trapdoor to the stage.

url911.59.150P1

Automated Trapdoor Proposal

Automated trapdoor proposal

 

Who am I :

I am Andrew Ng, a senior Entertainment Technology major specializing in Lighting and Technical Direction. I have 6 year of experience participating and mentoring in FIRST Robotics, and I want to work with automation, AutoCAD design, problem solving, and special effects. I will be the project manager and master carpenter for my project. I will be working with John McCullough to design and construct a life sized model to demonstrate proof of concept.

The Automated trapdoor 

The automated trapdoor will be able to work with a  trisket and stud wall platform deck for the theater. It can be triggered remotely from backstage or a control booth by actuating a piston with pneumatic or hydraulic power. It will create an opening in the platform that can allow access to elements under the deck.

Issues to address :

  • Structural Safety
  • Construction
  • time
  • automation safety
  • automation mechanism
  • Power
  • parts and parameters

Solutions :

I will draft a design and make models to test mechanisms for the trapdoor. I will find parts and either obtain or build a proxy for the model. The project will be broken down into phases that should be more manageable. When concept model is put together a can-locking mechanism can be designed. I plan on using physical relays or a deadman switch and e-stop to prevent the trap door from closing on people.

Table of content :

  • Abstract
  • introduction
  • timeline, calendar
  • budget
  • inventory
  • data collection
  • summary
  • Conclusion
  • bibliography

Process Model of completion 

-Plan for work and Time table

 

Rough Calendar 

  • Weeks 1 – 3
  • Planning, Research, design, and modeling
  • Weeks 4 – 6
  • Prototyping, refinement, networking, revise budget, and ordering parts
  • Weeks 7 – 9
  • Control, safety, custom work, CNC routing, controls and safety
  • Weeks 10 – 12
  • Final model, painting, wires, cables.
  • Weeks 13 – 15
  • PowerPoint, paperwork, poster, presentation,

Rough budget 

Lumber                                           100

Fasteners                                          20

Software                                          800

Consumables                                   30

Sensors                                           250

Motors and pneumatics               400

Tubes and cables                            50

 

Design cycle 

  1. Design / Revise
  2. Incubate
  3. Execute
  4. Reflect

Refinement 

-Stretch goals 

  • Sensors and e-stop
  • manual controls
  • load test and Working Load Limit numbers

List Outcomes 

Resources 

  • (Internet sources )
  • (Professors  )
  • (Books )
  • (Public domain )

 

Document  Link  >>Here<<

Welcome!

This is the first post on your Learning Blog. Edit or delete it, then start blogging!

The ePortfolio is both a Learning Blog and an Academic Career Portfolio. Use the Learning Blog to document your learning experiences and class assignments each semester. As time goes by, add content to the Academics and Career sections to show your department, graduate institutions, or future employers how well prepared you are for your chosen career.

NOTE: Remember to add appropriate Categories and Tags to your posts. This will help your professors and other visitors find the content they are looking for. The Categories “Coursework” and “Field Trips” and the Tags “OpenLab” and “City Tech” have already been applied to this post. Feel free to make changes!