Touring The Brooklyn Brewery

Brooklyn Brewery Entrance, right away introduces the guests with huge vessels of steel fermentation tanks.

I had the good experience visiting the Brooklyn Brewery this weekend, as an alternative option. Although I’m not a big fan of beer, I thought it would be nice learning some new things about how they are brewed. Before the tour I was limited to only knowing that beer was fermented and made from a grain.Walking into the Brewery the staff was pretty friendly and conveniently gave me tickets to the tour right away before I could ask. I was guided to the tasting room which was full of people also waiting for the tour.

Tasting Room and waiting area.

Our tour guide was Evan, he was a knowledgeable about the history of the Brewery company as well as the heavy machinery. Evan mentioned he’s from New Jersey to reference their beer distribution, they distribute a lot of beer to other many states and countries most notability New Jersey, the UK, Switzerland, St. Louis etc. He then began informing us on the four basic ingredients of making beer, which was malted Barley (Grain), Hop, Yeast and, lots water is also added of course. He passed around a jar of barley and hop for us to smell. The barley looked like a typical grain with a nice familiar smell to it, while hop was much stronger on the nose and looked like small round moss pebbles.Evan pointed out how the process works, and how it starts with malt and water. He showed us the filtration system they use to separate the water form the barley from the water. Then is transferred to another kettle through to the tubes he pointed at connecting the steel kettles, he then explained how hop is added second an agent to give bitter flavors to the beer. While the yeast creates sugar content as it ferments so it give balance to the beer product, before fermentation the mixture is transferred to a wort chiller as well.

Brew kettle were ingredients are added such as hop to the water with barley, before the mixture is fermented in yeast vessels.

Fermentation tanks with yeast, the Brewery has a total of 14 vessels inside the building. They are tightly sealed to protect from oxidation.

Evan took us to another room and showed us more fermentation vessels and bottling machines that they operate. The machines can bottle 7000, 12.0z bottles per hour from the primary vessel. The company produces a lot of draft beer, which they also give out to taste in the tasting room. After taking us to the bottling room Evan explained the story of the owner Steve Hindy and the hardships he had gone through to create the Brooklyn Brewery since his days back in the Middle East.

Evan talked about the Brewery had been robbed at gun point before which was a twist from just talking about production, he explained the owners past and how he had live around danger. Then started Brewing beer in his home using a smaller system. Then coming to American and meet Steve that eventually become partners with and create a business. They were first called the Eagle Brewery and transitioned to the Brooklyn Brewery when they became more recognized in Brooklyn for their marketed malt beers. They had many competitors, but in the early 2000s distribution become more serious. He talked about the history for about 20 minutes or so, so there wasn’t much to learn after the bottling process. It was kinda disappointed me because the tour was to short to just be talking abut the owner for most of the time. I would of wanted to know more about the different varieties of beers made there.

 

Machine used to bottle the beer factory style, the bottles run through the belt.

Other perspective on kegging and bottling machine.

The initial bottling machine, the fermented beer run through these tubes and machines to be dispensed into bottles.

 

Circa Brewery

The brewery I visited was the Circa Brewery at 152 Lawrence street Brooklyn, NY. I called the brewery to ask if I could make an appointment and I spoke to the manager Rachael who was very helpful and kind towards me coming in. she asked if I was available to come in that same day to speak to Danny who would love to show me around.

 

A couple hours later I arrived, I was astonished by the look inside. It was a bar and a restaurant but with huge tanks all throughout the right side of the room. I immediately sat down at the bar just to see who and how someone would approach me. right away a young lady came to take my order as I replied that I called and was meeting Danny for a tour. She pointed to the guy on top of a tank cleaning it out and said that’s your guy come around so you can meet him.

Danny shook my hand and told me to join him on top while the finishes the tanks. I immediately told Danny that I appreciated the time he was taking out of his work day to help me. I then asked him to explain a little about himself. Danny has been working in this field for 8 years professionally and about 4 years unprofessionally making beer in his home. He loves his job and says it is a two-man job to run all the production at that location.  He then stated the steps of making beer.  Saying that what is done in today’s day is different from the methods that were once used before. He first said that the four main ingredients for making beer are Barley, Hops , water and malt . He gets the barley and malt already mixed from farmers around the united states and the globe. Barley is a very important ingredient in this process but Danny said something interesting about how barley from Germany is used in German beers but if you take barley from Canada a lot of people would never see the deference. He then explained how every tank works differently the first two were for heating the liquid which contained starch sugar and gains for about an hour to an hour and thirty minutes. Its then cooled and transferred to the smaller tanks by the entrance which at that point the yeast would be added and left alone to eat the sugar. Once it is tasted and is cleared by Danny he then adds other flavors to get a certain type of beer. I asked him about how important the farmer is in this day in age as he replied it is very important to have a middle man because in new York there isn’t a lot of room to be growing the raw ingredients yourself all the time . I also asked him about the look in the venue and if it was a safety concern. He explained to me that the owners of the brewery thought it would be cool to have the tanks in front of the clients so they can see the hard works that goes in. also, to add a certain unique look that not every bar would have. It is indeed a safety concern and a health concern to have the process take place right next to the service but he replied that if there’s no law against it then all we have to do is keep it clean.

 

Danny then stated that he knows that I am studying wine but that the beer process is a lot more complicated than just stepping on grapes. As he laughed he made sure to relay that message to professor Goodlad and offered to do a class tour so he can go more intodepth with the beer making process

 

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Young Whiskey Reviving The Distillery Scenes of New York

I heard from the Van Brunt Stillhouse Distillery from a peer. I did some research and found that they make Whiskey, Grappa, Moonshine and Due North Rum. In a 2013 Fall issue of MicroShiner magazine, they had a piece on Van Brunt Stillhouse where they explained the name of the company. Apparently the founders wanted to come up with a name that represented the history of distilling in Brooklyn. So they thought of naming it Van Brunt after Cornelius Van Brunt, an early settler and founder of Brooklyn.

I made reservations for a tour at the distillery. I arrived by cab at 6 Bay Street in Red Hook, Brooklyn, New York. I entered this warehouse in Redhook, Brooklyn. The door had a computer printed sign that said Van Brunt Stillhouse Tasting Room and Tours. Seemed a little sketchy especially since it was really dark before 6pm. There were staircases going up and down and a big red door proper open. I went towards the door and saw an office space, wooden barrels, and sliding doors labeled, “Tasting Room. “No one to come greet us at the door and no idea where to wait for tours I went into the tasting room which showed signs of life. It was a cozy little place with uncovered low yellow light lightbulbs. A bar to the right, some counters to the left, some couches in the middle and an electronic fireplace in the far corner and wooden floors. By the window I saw a traditional single batch pot still, like the one we saw in the American History Channel video during class. I saw that the sliding doors were sliding stable doors you find in barns. I guess this is a city way of attempting to recreate barn-country chic.

Old copper still pot

The bar tender Josh wore a black t-shirt with the Van Brunt Logo, silver-framed glasses, medium length chestnut hair, and a rugged trimmed beard. He looked like a good-looking nerd on steroids. He offered a seat at the bar and if I wanted any samples or drinks. There were bottles of whiskeys on the bar counter; American, Bourbon, Rye, Moonshine, Smoked Corn and Empire. Empire I had guessed meant that it was made in New York-the Empire State. I tried the Whiskey Cider, which had a little lemon juice and to my surprise, it tasted like a mellowed-out Whiskey Sour. It was a perfect balance of cider, that was not too sweet or acidic, and their American Whiskey. As we waited for the 6 o’clock tour to start, I looked at the spirits they have on the shelves on the wall. They have their Van Brunt Stillhouse Whiskeys and some draped with medals they’ve won. They displayed their gift box set that holds 2 bottles of whiskey, there was a “Van Brunt Stillhouse” beanie, bottles with clear liquid with a strip of masking tape and on it was written “Gin.” I overheard another guest ask about the gin and the bartender said that they made their own gin and that they are going to start selling it in the near future. On the counter there were card flyers that had recipes for some beverages they make with their spirits and a map that shows where they are located. And there were jars filled with grains that they use.

A gift box set and beanie that they sell with their logo

A $10 beverage menu and card flyers that have recipes of drinks with their whiskeys.

Bottles of the spirits they make, medals that they have won on the bottles to the right, and the gin they make in the middle of the bottom shelf.

The four grains they use for the spirits; Rye, Corn, Wheat and Barley.

Whiskey Cider

Van Brunt sampling cup

A woman in her Mid-to-late 20’s came with coiffed short brown hair with neat fade hair lines on the sides and back. She wore straight-cut jeans, a gray t-shirt and gray hoodie. He blue eyes looked stoney, almost cold, but with a sense of wisdom. She introduced herself as Rachel the Tour Guide. The tour began right in front of the tasting room where small barrels laid stacked. The distillery is small, and you can see that this facility has reached full capacity with the rows of barrels, packing/labeling area, office space, and machinery all in sight. She had a bottle of their American Whiskey already there and she handed us small tasting glasses with their brand on it. To smell and taste the whiskey she said, “I’m gonna breathe through my nose, but with my mouth open a little bit, that gives the alcohol somewhere to go so that you get a little more of the aroma. As you taste it you can let it travel through all the different parts of your mouth…similar to wine, you pick up different flavors from different parts of your taste buds. As you swallow you’re going to have a little bit of a burn, it is whiskey. After that burn it’s gonna rise forward with some more flavors on your tongue.” She said that this particular whiskey was made of equal parts wheat and malted barley with the addition of rye and corn for flavor. Rachel said that pre-commercialized whiskey was made in farms from left over grains and corn that could not be commercialized to then either sell or consume. She showed us the big sacks of grains they receive from Oechsner Farms, a “transitional” organic farm located by the Finger Lakes.

A half empty sack of wheat, and other bags of grains.

Because some of the newly purchased farms is not yet certified as an organic farm, the stillhouse does not have to pay all these fees as they would from a certified farm. The Wheat, Rye and Corn grains are from Oechsner Farms, but, “[The] Malt is sourced in a variety of different places, so you won’t actually get to taste our Single Malt Whiskey because it is not a farm product. As long as our distillery operations are over a certain threshold-75% of farm ingredients, than we can make additional spirits. So we actually make a [Due North] Rum that is not a farm product, we make Tokki Soju which is like a Korean rice based spirit. Unfortunately the law for our tasting space is not the same as the law for our production so those spirits all have to be farm spirits.” This is but a brief section of the extended law and regulations of the New York State Alcohol Beverage Control. To be more specific it is under Article 5 Sub Section 61 2-C(i),

“Only liquor manufactured primarily from farm and food products, as defined in subdivision two of section two hundred eighty-two of the agriculture and markets law, shall be used in the tastings.”

Rachel then pointed to a fire engine red metal box mounted on the wall with a key lock installed. It looked like an oversized mail box you find installed by the door of a house. She said that inside is where they keep the recipes to all of their liquors. All of the recipes are done by weight. She showed us their mill which was located outside. First the grain goes into the large container where it is weighed to scale a ton of grain for the recipe.

The container where they weigh the grains according to the recipes.

the mill where the grain is ground

It is ground in the mill to a size she describes as grits. She continued to talk about the fermentation process, “We’re taking a starch and we are breaching the hull, breaking it open, we’re gonna add water to it, cook it down to a sugar solution. And then we’re gonna add yeast, which eats sugar and creates alcohol.” The grist travels through the pvc pipe and goes back inside of the building, into a large vessel you have to go up some steps to reach the top. It was at this point that the second whiskey was sampled; the Bourbon. She explained that Bourbon is native to America and it has the same four grains as the American Whiskey, but it contains 55% corn. To be labeled Bourbon, “It has to be 51 percent corn, so you are going to have more sweetness…you’re also going to have to age it in new, never been used American Oak barrels, we actually do that for most of our whiskeys here. It has to be made in the United States.” She explained that bourbon can be made anywhere in the United States, “not just in Kentucky,” and like Kentucky and their Kentucky Straight, New York has its own categorization called Empire-Rye. It has to be made from 75% New York grains, distilled in New York, have to be distilled at no higher than 160 proof, put in a barrel at no higher than 115 proof, and aged for at least two years. Both are destination based like an appellation.

Through my research I found that the Empire-Rye just started last year when six leading distilleries in New York came together to create the Empire Rye Whiskey Association, dedicated to establishing a whisky style from New York that is high quality. The Van Brunt Stillhouse is the first outside distillery that has adopted this appellation standard.

Large vessel where wort is made

the vessel where wort is made

Back to the vessel, the grist is boiled for 8-16 hours, depending on the recipe, and the sugar content is constantly checked on until it reaches a certain level based on the recipe. Then the grist mixture cools so that it the yeast can ferment into wort. The wort is put into a copper kettle, a Bavarian Brandy Still (which they named Jolene) that has a single column still. The column has 6 little windows where you can see all the levels where the mash travels when heated up and the alcohol evaporates further through the machine where the coils cool down the gas which becomes liquid whiskey. The mash falls down into a small vat where it collects. The mash is put through a separator where the grain is collected for New York compost to collect and the water drains into the sewer. The liquor is collected in a large vat.

Copper Bavarian Brandy Still

The small vat where the alcohol is collected

Rachel said that it is distilled twice. The first is called a “stripping run” which is the initial separation of the mash and a liquid alcohol they call “low wines.” The second distillation is called the “spirit run” which she explained as the process that can separate certain compounds from the low wines at different temperatures. “We have the heads, the hearts and the tails of that spirit run, so in the spirit run of the head section, we’re gonna get stuff like methanol. We don’t really want that. That’s not one of the alcohol compounds that we’re gonna want to take into our collection, so that were actually gonna either use for cleaning in the bar or we’re gonna dilute and just dispose of…The middle part, the hearts, that’s really the collection we’re looking to reserve.” She guided us to a large vat next the Bavarian Brandy Still that was no higher than five feet. In it there was a crystal clear liquid which is a highly refined which she said was about 150 proof. Based on our lecture in class, I asked if this was moonshine, and she said yes because it was rye that they distilled earlier. We then sampled their Van Brunt Rye Whiskey which is 75% Rye which is a United States requirement they abide by to be able to label this whiskey as Rye Whiskey. It was spicy and smooth as it went down.

The last part of the whiskey making process, is putting into new white oak barrels that are about 3 feet tall. These are small barrels that they purposefully choose because of space and to accelerate the aging process so there is more liquor to charred oak contact. In doing so the quality of the whiskeys is attained it still gets that smoky flavor and deep color within the two years that it is aged. Two years is good enough for them and the Rye Whiskey Association, but they also want to specialize in young whiskey. She showed us a white oak stave from an old barrel they used to age whiskey. You can see how deeply charred the barrels are and Rachel pointed out the line where the whiskey seeped through. The barrels are purchased charred, and it acts as a natural filter as it seeps through the staves which gives the whiskey its caramel color and oaky taste. The station where they label their bottles was simple.

An old stave that shows the charred inside of a barrel and the line in the middle is the indicatorof how far the whiskey seeps in.

A long table, a roll of stickers, empty bottles and shelves. I could see some different shaped bottles which Rachel said were what they made for the bar such as Vermouth and Gin. This place really does what they can with what little space they have, and hope to expand. Although they plan to get a bigger place to work, this won’t change their original passion for representing young whiskey and bringing back New York’s lost grain-distilling history.

Beverage Control. Retrieved December 03, 2017, from https://www.nysenate.gov/legislation/laws/ABC/61

Empire Rye Whiskey Association. History. Retrieved December 03, 2017, from https://www.empirerye.com/history

Lyon, M. (2013, October). Van Brunt Stillhouse-History of Spirits in Red Hook, Brooklyn. MicroShiner, (Fall), 46-64. Retrieved December 03, 2017, from https://issuu.com/microshiner/docs/microshiner_autumn13_web

New York (State)., Office of the New York State Senate., Division of State Services. Alcoholic. Retrieved December 03, 2017,

Van Brunt Stillhouse. Retrieved December 03, 2017, from http://www.vanbruntstillhouse.com/

The Brooklyn Brewery

I decided to use the Brooklyn Brewery for my beverage production experiential analysis because I wasn’t able to go to the vineyard. The Brooklyn Brewery is a beer production and tasting bar located in Williamsburg Brooklyn. I have to say that I was pretty excited for this visit because I’m kind of a beer fan and I have never been to or thought about going to a brewery.

When I got there I walked in to hear someone asking if anyone wants to take the tour or if they’re just drinking so I immediately walked up to him and told him that I’m on this visit for a school assignment and that I wanted to take the tour. The guy was very nice because he told me that I could ask him or whoever anything I needed too because it was for school. I got my tour ticket and then I went to go get my beer pass. There were a couple of beers on the menu but I ended up getting one that had orange in it. I liked it a lot because it had the beer bitterness that I liked but it tasted of orange so it balanced out.

The bartender was also my tour guide. His name was Travis and he told us that they’ve been around since 1980 but they were only home brewers and did not yet have this brewery. They would sell recipes until they made enough to buy what they now call the Brooklyn Brewery and they’ve been opened since 1988. They brew 24 hours a day, 5 days a week using a 50 barrel roll up system from Germany. Each beer is tailor made by how many grains are used.

Travis let us know that there are 4 ingredients in beer, water, grains, hops and yeast (which I was glad to already know). He also let us know the two categories of beer, ale and lager with ale being the sharper one. The way they make their beer is by adding their grains to a drum that heats them up and creates water when the grain start to come out of their shells. This is filtered by separating the water from the grain in order to kill any bacteria that is still in it. It is then transferred to what he called the “war pool” where the hops will be added. They let the mixture cool down and then they send it to the fermentation cellars where the yeast is added. They let it become beer and then they bottle it up and start to distribute it. They depend a lot on word of mouth as well as selling their beers to local Brooklyn establishments.

filter

The staff was really helpful. I enjoyed my visit and I thought the beer was really good. I liked that they didn’t try to make the place look fancy, it looked exactly how i would expect a beer making place to look. It was a good new experience.