9/26/2018
Lumber Ordering:
Stick Lumber: Size, Grade, Species, Quantity
Ex: 1×6 – 16’, No. 2, Pine, 1600 LF
Sheet Lumber: Thickness, Species, Quantity
Ex: ¼” Lauan – 8 Sheets
Notes:
-Always order more than you need, roughly 20% more than you expect to use
-Sheet goods usually end up needing one extra sheet purchased
*JJM Edit: Sheet goods need AT LEAST one extra sheet purchased, but usually less contingency that stick lumber. in the range of 10-15%.
-Also, nominal sizes do not get length marks ( ‘ / ” )
Radial Arm Saw
This tool is mostly used for cross cuts in our shop – it can be used for bevels, ripping, and mitre as well. However, the toll is difficult to realign so we do not use it for those cuts.
It can have the blade removed and replaced with a sander or even drill. This makes it a great all purpose tool, especially when space is limited.
When purchasing make sure to look for one that has high horsepower, more metal parts, and can hold a 14” blade. Most of these machines require a lot of maintenance, so buy metal parts to save later repairs.
When operating make sure to wear hearing and eye protection. Always make sure to never cross your arms as well while cutting.
Doors & Windows
The use of doors and windows give hints to where the scene takes place and a small but crucial part of the scenery. (Ex: Noises Off: https://www.youtube.com/watch?v=RmJWPGZp1-Y)
Two ways to build flats with doors and windows
- Build the space into the flat (Saves time in load in)
- Combine rectangular flats to make an opening (Saves time in shop)
Standard doors are 32” x 6’-8”
Doors can be bought, made, or a combination or both
When buying doors consider if it needs to be solid or hollow, its hinge direction, and if it’s pre-hung
If a door needs to be built, it’s usually special in some way, as turnaround for door making is very long.
Door hardware can also be expensive, roughly being $75 or more per door.
Windows in shows do not use glass. Plexi is weak and shatters, but is scratch resistant. Polycarbonate is strong, but scratches. There are also acrylic panes, but the most popular is empty space with the use of a scrim.
Notes:
– If an actor is climbing through a window, make sure to support the frame with a vertical toggle.
– A door frame should be supported with a Sill Iron to hold the legs of the door frame.
– When transporting flats, the windows and doors are usually transported separate.
